Jude Obi, Technical Manager, FortevaWorks
Last updated

The short answer

Epoxy for the working floor where forklifts and racking are; tiles only in the offices, toilets, changing rooms and canteen.

Compared onEpoxy floorFloor tiles
Lifespan10 years or more, with upkeep suited to its traffic.Not covered: we do not lay tiles.
InstallationThe slab is prepared, then the resin is laid in layers, in sections on a large floor.Not covered: we do not lay tiles.
UpkeepCleaning and recoating depend on foot traffic, forklifts and the chemicals the floor meets; we check it during the free servicing period.Not covered: we do not lay tiles.
Under forklifts and rackingLaid at the thickness the traffic calls for, from 2mm to 10mm.Tiles crack and loosen under forklift wheels and the weight on racking legs. A tile laid without full adhesive beneath it sounds hollow when tapped, and breaks first.
Spills and wet floorsResists oils and the alkaline cleaners used to wash floors; finished anti-slip where it gets wet.Grout joints wear, chip at the edges and soak up oil and spills. Glazed tiles get slippery when wet.
Where it fitsThe working floor: storage, racking, loading and forklift areas.Offices, toilets, changing rooms and the canteen.
What moves the costFloor condition, thickness, area size and decorative options.Not covered: we do not lay tiles.

FortevaWorks lays epoxy floors, not tiles. We have worked on more than 50 epoxy floors for factories in Ogun State, and this guide answers from what those slabs need.

Choosing the epoxy for the working floor

The thickness follows what runs on the floor:

  • 2mm: hand trolleys and light jacks.
  • 3mm: daily electric forklifts.
  • 5mm: heavy machinery and steel-wheeled equipment.
  • 10mm: maximum loads and heavy traffic.

Fully cured epoxy resists oils and alkaline cleaners (the strong soaps used to wash factory floors) well, and diluted acids moderately. It does not stand up to strong solvents or concentrated acids, so tell us at the site inspection what is spilled or washed on your floor. Wash-down areas, ramps, loading bays and receiving docks get an anti-slip finish, with the texture set by how wet the area gets.

Before any epoxy goes down, cracks are filled, oil-soaked concrete is cleaned or ground back, old coatings are removed, damp slabs are tested and dealt with, and the slab is primed so the resin bonds to it. Repair work found at the site inspection is listed in the quotation. During application the coating thickness is checked, and after full cure the floor is inspected for bubbles, pinholes and soft spots and given a pull-off test with you, which confirms the coating is bonded to the concrete.

What to ask at the site inspection

  1. Thickness. Which thickness does the traffic on each part of the floor call for?
  2. Slab repairs. Which repairs does the slab need, and where are they listed in the quotation?
  3. Sections. In what order can the floor be laid, so the warehouse keeps working?
  4. Finish. Which areas get anti-slip, and which glossy or matte?
  5. Foot traffic. The floor is ready for foot traffic 3 days after the final coat. Where does that day fall in your stock and dispatch schedule?

Questions buyers ask

Can I tile a warehouse floor instead of using epoxy?

Not where forklifts or racking work. The table on this page sets out why; keep tiles for the offices, toilets, changing rooms and canteen.

How thick should a warehouse epoxy floor be?

It follows what runs on the floor, from 2mm for hand trolleys to 10mm for the heaviest loads; the thickness guide on this page gives each one, and your quotation states the thickness.

Can the floor be laid in sections so the warehouse keeps working?

Yes. Large floors are laid in sections, in an order agreed at the site inspection, and we can work at night or over weekends.

What cover comes with an epoxy floor?

Every FortevaWorks contract includes 6 months of free routine servicing, cleaning and checks, and 6 months of free repair for defects in materials and workmanship.

Book a free site inspection

We inspect your site free of charge, then send you a detailed quotation and a technical drawing, if the client wants one. That quotation is the accurate figure for your job.

Book your inspection

We reply within the hour.